Sintered Mesh Laminate
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Sintered Wire Mesh

Sintered Mesh Laminate

High-strength sintered mesh laminates made from stainless steel or alloys, available in single or multiple layers. Custom designs tailored for stability, strength, and effective filtration across various industries.

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Description

Single/Multiple Layer of Sintered Mesh Laminates

Sintered mesh laminate is a type of strong, porous material. It is made using stainless steel or other metal alloys. By using a special process called diffusion-bonding, one or more layers of woven wire mesh are permanently joined together. This makes it stronger and more stable than regular wire mesh. Because of these qualities, it’s commonly used as a filter in various industries.

custom design sintered mesh laminate
We offer custom designed sintered mesh laminate to tailor for your specific project.

sintered mesh laminate structure
One layer is separated forcibly from other layers of the sintered mesh, which offers us to see the sintered structure clearly.

Based on the number of layers, sintered mesh laminates can be categorized into two types: single-layer sintered mesh laminate and multi-layer sintered mesh laminate.

Single Layer Sintered Mesh Laminate

We all know that a single layer of woven wire mesh, though widely used, has some drawbacks. The edges can start to fray, and the wires can move within the weave. This not only changes the overall structure but also affects the filter’s performance, as the pore size can be altered.

single layer woven wire mesh
Loss and distortion of the edge lead to inconsistent aperture sizes of the single layer square woven wire mesh.

The sintering process, which uses heat and pressure, forms strong molecular bonds at every point where the wires cross over and under each other in the wire mesh. This process greatly improves the mesh’s mechanical strength and filtration abilities.

For example, if we look at a 10 × 10 plain weave woven wire mesh, you can clearly see the difference in the cross-section before and after the sintering process.

structural analysis wire mesh
Before sintering process, the wires are loose at the intersection

structural analysis sintered wire mesh
After the sintering process, the wires are diffusion-bonded at every wire intersection.

Specification – single layer sintered mesh laminate

Product Code Filter Rating (µm) Structure Wire Diameter (inch) Overall Thickness (inch) Weight / sq.ft (kg)
SLSM-01 5 200 × 1400 0.0028 0.0058 0.1135
SLSM-02 178 80 × 0.0055″ 0.0055 0.0088 0.0772
SLSM-03 234 60 × 0.0075″ 0.0075 0.0125 0.1090
SLSM-04 279 50 × 0.009″ 0.009 0.0144 0.1317
SLSM-05 380 40 × 0.01″ 0.01 0.0147 0.1271
SLSM-06 540 30 × 0.012″ 0.012 0.0155 0.1362
SLSM-07 860 20 × 0.016″ 0.016 0.0238 0.1589
SLSM-08 2460 8 × 0.028″ 0.028 0.0397 0.1907

Multi-Layer Sintered Mesh Laminate

With layers ranging from 2 up to more than 25, multi-layer sintered mesh laminates offer greater strength for filters and tough environment applications. A single layer of wire mesh used for filtration, separation, or sifting often lacks strength and can be easily damaged. By adding more layers through the sintering process, the mesh gains the ability to handle high pressure, making it a deeper and stronger filter material.

Starting with a five-layer sintered mesh as the base, a six-layer sintered mesh is created by adding an extra layer of 12 mesh. The six-layer sintered mesh laminate is versatile and can be used for filtering, washing, and drying, making it ideal for three-in-one medical filter plates, which come in two forms: split type and one-piece type.

six layer sintered mesh
Six layered sintered mesh laminate, widely used for filtering, washing, drying that three in one in medical filter plate.

six layer sintered mesh component
This is one combination of a six-layer sintered mesh, with more mechanical strength.

multi layer sintered mesh
5 multi-layer sintered meshes are stacked on top of each other.
six layer structure sintered mesh
One six-layer sintered mesh is manufactured by adding one reinforcing layer on the basis of five-layer sintered mesh.

Specification – two and three layers sintered mesh laminate

Code Layer Number Structure Filter Rating (µm) Overall Thickness (mm) Weight / sq.ft (kg)
SML-201 2 100 × 0.0045″ / 200 × 1400 5 0.2286 0.1135
SML-202 2 10 × 0.025″ / 325 × 0.0014″ 44 0.9144 0.2088
SML-203 2 60 × 0.0075″ / 325 × 0.0014″ 44 0.36576 0.1271
SML-204 2 10 × 0.025″ / 250 × 0.0016″ 55 0.9398 0.2088
SML-205 2 10 × 0.025″ / 200 × 0.0021″ 74 0.9525 0.2179
SML-206 2 30 × 0.012″ / 150 × 0.0026″ 105 0.4953 0.1680
SML-207 2 10 × 0.025″ / 150 × 0.0026″ 105 0.4953 0.2177
SML-208 2 60 × 0.0075″ / 100 × 0.0045″ 140 0.51308 0.1725
SML-209 2 10 × 0.025″ / 100 × 0.0045″ 140 0.96266 0.2542
SML-210 2 20 × 0.016″ / 20 × 0.016″ 864 0.8128 0.3178
SML-301 3 60 × 0.0075″ / 325 × 2300 / 60 × 0.0075″ 2 0.56642 0.2633
SML-302 3 60 × 0.0075″ / 200 × 1400 / 60 × 0.0075″ 5 0.62738 0.2906
SML-303 3 60 × 0.0075″ / 165 × 1400 / 60 × 0.0075″ 10 0.72136 0.2906
SML-304 3 60 × 0.0075″ / 165 × 800 / 60 × 0.0075″ 15 0.62738 0.2679
SML-305 3 60 × 0.0075″ / 80 × 700 / 60 × 0.0075″ 25 0.86106 0.2838
SML-306 3 60 × 0.0075″ / 325 × 0.0014″ / 60 × 0.0075″ 44 0.62484 0.2361
SML-307 3 60 × 0.0075″ / 250 × 0.0016″ / 60 × 0.0075″ 55 0.6223 0.2361
SML-308 3 60 × 0.0075″ / 200 × 0.0021″ / 60 × 0.0075″ 74 0.64262 0.2452
SML-309 3 60 × 0.011″ / 100 × 0.0045″ / 200 × 0.0021″ 74 0.72898 0.1998
SML-310 3 60 × 0.0075″ / 150 × 0.0026″ / 60 × 0.0075″ 105 0.65786 0.2497
SML-311 3 60 × 0.0075″ / 100 × 0.0045″ / 60 × 0.0075″ 140 0.76708 0.2815

Specification – Four-layer sintered mesh laminate

Product Code Structure Filter Rating (µm) Thickness (mm) Weight (kg/m2) Porosity (%)
FLSM-01 60 / filter layer / 40 / 20 2 – 200 1.0 4.4 44
FLSM-02 40 / filter layer / 20 / 16 2 – 200 1.7 6.2 54

Note:
1. Porosity takes that of 20 mesh as criteria.
2. The filter layer is taken as per your demand.

Six-layer sintered mesh laminate

  • Filter rating: Ranges from 1 µm to 100 µm.
  • Total thickness: 3.5 mm.
  • Standard size: 1000 mm × 1200 mm.

Seven-layer sintered mesh laminate

  • Structure: 50 / filter layer / 40 / 20 / 40 / filter layer / 50.
  • Thickness: 2 mm.
  • Filter rating: Between 2 µm and 150 µm.
  • Weight: 7.4 kg per square meter.
  • Porosity: 58%.

Material Options:

Made from stainless steel such as SUS 304, SUS 304L, SUS 316, and SUS 316L. Other alloy options are also available based on your needs.

Features:

  • Very strong and stable.
  • Allows fluids and gases to pass through easily.
  • Resistant to rust and corrosion due to stainless steel material.
  • Can be shaped into other filter types for deeper filtering tasks.
  • Provides precise filtering performance.
  • Simple to clean and can be reused multiple times.

sintered mesh laminate custom design
We offer custom design sintered mesh laminate, which can be made with multiple layers sintered together.

special sintered mesh laminate
Sintered mesh laminate could be made into various cartoon images, this kind of special sintered meshes are for decorative

Applications

  • Filtration: Used in hot gas filter elements and process filter elements.
  • Fluidization: Ideal for fluidized beds, air slides, air flow devices, and aerators.
  • Other Uses: Helps reduce noise (sound dampening), creates bubbles in air diffusers, and prevents flames from spreading or causing explosions.

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